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Thermocouple Bare Wire
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Ultra-Fine Type E Thermocouple Wire 0.2mm for Precision Cryogenic Measurement

Ultra-Fine Type E Thermocouple Wire 0.2mm for Precision Cryogenic Measurement

Brand Name: DLX
Model Number: Type E Thermocouple Wire
MOQ: 5kg
Payment Terms: L/C,D/A,D/P,T/T,VTB
Supply Ability: 1200 tons per month
Detail Information
Place of Origin:
China Jiangsu
Certification:
CE,ROHS
Packaging Details:
Spool package with Carton box, Coil package with polybag, Wooden case package
Supply Ability:
1200 tons per month
Product Description

Engineered for mission-critical thermal monitoring, our 0.2mm High Sensitivity Type E Thermocouple Wire provides the highest thermoelectric EMF output among standard base-metal thermocouple alloys. Manufactured from balanced Chromel (Nickel-Chromium positive leg) and Constantan (Copper-Nickel negative leg) alloys, this fine-gauge wire ensures exceptional signal resolution, rapid thermal response, and long-term signal stability across temperature ranges from -200°C to +900°C.

Type E Thermocouple Wire Customized service available

Product Overview
High-Output Thermoelectric Performance for Demanding Instrumentation

The 0.2mm High Sensitivity Type E Thermocouple Wire is developed specifically for engineers and sensor manufacturers requiring maximum EMF output per degree Celsius (approximately 68 µV/°C at 0°C). This ultra-fine diameter ensures minimal heat sinking and rapid response times, making it ideal for micro-sensor assemblies, cryogenic research, laboratory instrumentation, and aerospace thermal profiling.

Produced through vacuum induction melting, precision multi-pass cold drawing, and continuous bright annealing, our Type E alloy pairs exhibit uniform metallurgical consistency, tight diameter tolerances, and clean surface finishes without surface oxidation or micro-cracking.

Type E Thermocouple Wire details

Technical Specifications
Parameter / Property Positive Leg (EP - Chromel) Negative Leg (EN - Constantan) Combined Pair / Performance
Nominal Chemical Composition ~90% Ni, 10% Cr ~55% Cu, 45% Ni Matched EMF calibration
Diameter & Tolerance 0.20 mm (±0.004 mm) 0.20 mm (±0.004 mm) Ultra-fine precision tolerance
Operating Temperature Range -200°C to +900°C -200°C to +900°C Continuous stability
Seebeck Coefficient / Sensitivity — — ~68 µV/°C (@ 0°C)
Electrical Resistivity (20°C) ~0.70 µΩ·m ~0.49 µΩ·m High signal fidelity
Density 8.73 g/cm³ 8.90 g/cm³ High metallurgical density
Melting Point 1420°C 1220°C - 1280°C High thermal endurance
Magnetic Property Non-magnetic Non-magnetic EMI-resistant pairing
Tensile Strength (Annealed) 550 - 750 MPa 450 - 600 MPa Superior winding ductility
Elongation (A100mm) ≥ 20% ≥ 25% Excellent flexibility
Supply Form & Spooling DIN100, DIN125, DIN160 plastic spools; clean spooling without kinks

Key Product Features
  • Highest Thermoelectric Sensitivity (~68 µV/°C)
    Generates maximum EMF output among standard base-metal thermocouples, enabling sub-degree resolution and superior signal-to-noise ratio in precision sensor transmitters.

  • Cryogenic to High-Temperature Stability (-200°C to +900°C)
    Delivers excellent linearity and chemical stability in cryogenic systems down to -200°C, with robust oxidation resistance up to +900°C.

  • Ultra-Fine 0.20mm Gauge for Instant Thermal Response
    Low thermal mass profile ensures ultra-fast response times for micro-probes, semiconductor profiling, and compact sensor assemblies.

  • Precision Diameter Tolerance & EMF Homogeneity
    Diamond-die cold drawing guarantees tight concentricity (±0.004 mm) and uniform thermoelectric consistency to prevent thermal drift.

  • Non-Magnetic Alloy Pair for Low-Noise Signal Integrity
    Both Chromel (EP) and Constantan (EN) legs are non-magnetic, eliminating EMI noise in high-density industrial control and medical environments.

Type E Thermocouple Wire comparison

Industrial Applications
Cryogenic and Laboratory Research Systems
  • Liquid nitrogen/helium storage temperature monitoring
  • Superconducting system testing and biological sample cryo-freezers
  • High-accuracy laboratory calorimeter sensors
Aerospace & Defense Instrumentation
  • Flight test thermal sensors and boundary layer temperature probes
  • Cabin environmental control systems (ECS)
  • Satellite component thermal vacuum chamber profiling
Semiconductor & Cleanroom Processing
  • Wafer chuck thermal profiling tools
  • Precision component burn-in and environmental test chambers
  • Ultra-fast response micro-probes for electronic assembly lines
Medical and Biotechnology Equipment
  • Autoclave and sterilization validation temperature sensors
  • Pharmaceutical lyophilization (freeze-drying) shelf probes
  • Micro-fluidic diagnostic temperature feedback loops

Type E Thermocouple Wire application field

Why Choose Us 
Integrated Manufacturing & Quality Assurance

As a premier Chinese manufacturer of precision resistance, heating, and thermocouple alloys, DLX operates an advanced production facility with a comprehensive smelting, hot rolling, cold drawing, and continuous bright annealing chain.

  • Massive Production Scale: Backed by an integrated facility with a monthly capacity exceeding 1,200 metric tons, ensuring fast lead times and stable batch-to-batch continuity.
  • Full-Traceability Quality Control: Every production spool is traceable to its original VIM (Vacuum Induction Melting) heat, accompanied by 100% continuous spark testing, laser micrometer diameter monitoring, and thermoelectric EMF calibration reports.
  • Tailored Engineering Solutions: Offering customized spool sizes (DIN spools, coils), custom insulation coatings (PTFE, Kapton, Fiberglass), and paired duplex wire configurations engineered directly to client technical specifications.

production plant

Frequently Asked Questions
Q1: Why select Type E thermocouple wire instead of Type K or Type J?

Type E wire provides nearly 50% higher EMF output than Type K and significantly higher output than Type J, making it the preferred choice for applications requiring extreme sensitivity, sub-degree resolution, and low-temperature/cryogenic reliability. Additionally, Type E is non-magnetic, eliminating magnetic field interference common with Type J (Iron leg) or Type K (Alumel leg).

Q2: What are the recommended environmental conditions for 0.2mm Type E wire?

Type E wire excels in oxidizing and inert atmospheres. For vacuum or reducing environments, protective sheathing or ceramic insulation is recommended above 500°C to prevent selective oxidation of the negative leg alloy.

Q3: How is the EMF output and accuracy verified prior to dispatch?

Each master coil is calibrated across multi-point temperature reference baths and tube furnaces against primary laboratory standards. Calibration test certificates detailing deviation curves and exact EMF output (in millivolts) are provided with every industrial shipment.

Q4: What packaging options are available for 0.2mm fine wire?

To prevent snagging, stretching, or surface scratching, 0.2mm wire is precision-level wound onto balanced plastic spools (such as DIN100 or DIN125), sealed in moisture-proof vacuum packaging, and reinforced within export-grade cartons or wooden crates.

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