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Platinum Iridium Alloy
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High-Purity Platinum Iridium Wire PtIr10 PtIr20 PtIr30 0.05-3mm for PEM Electrolysis

High-Purity Platinum Iridium Wire PtIr10 PtIr20 PtIr30 0.05-3mm for PEM Electrolysis

Brand Name: DLX
Model Number: Iridium-Platinum Wire
MOQ: 10kg
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Supply Ability: 500 tons per month
Detail Information
Place of Origin:
China,Jiangsu
Certification:
Ce,Rohs
Supply Ability:
500 tons per month
Highlight:

Iridium-platinum wire for green energy

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Platinum iridium alloy wire

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High-performance iridium-platinum wire

Product Description

Platinum Iridium (Pt-Ir) Alloy Wire for High-Efficiency PEM Electrolysis & Precision Electrodes

Iridium-Platinum Wire Banner

DLX manufactures high-precision Platinum-Iridium (Pt-Ir) Alloy Wire engineered specifically for demanding electrocatalytic and electrochemical environments. By alloying pure platinum with 10% to 30% iridium, our Pt-Ir wire series delivers exceptional catalytic stability, superior mechanical stiffness, and outstanding resistance to anodic corrosion under severe acidic oxygen evolution reaction (OER) conditions.

Available in standard and custom grades including PtIr10, PtIr20, PtIr25, and PtIr30, our wire is precision-drawn to tight tolerances (down to 0.02 mm diameter) with clean, mirror-smooth surface finishes, making it the primary choice for PEM water electrolyzer anode grids, medical sensor leads, spark electrode tips, and aerospace ignition components.

Product Introduction
Iridium-Platinum wire is an essential material in the process of electrolysis for hydrogen production. When electricity passes through water, it is split into hydrogen and oxygen in a process called electrolysis. To make this process efficient, stable, and scalable, high-performance materials are required to withstand the corrosive effects and high temperatures during the process. The combination of Iridium and Platinum in our wire provides unparalleled durability, superior conductivity, and exceptional resistance to corrosion, ensuring long-lasting and reliable performance.
At DLX, our Iridium-Platinum wire is carefully engineered to meet the demands of advanced electrolysis systems used in the green energy sector. Whether for industrial-scale hydrogen production or research and development in clean energy, our wire ensures that your electrolysis process is optimized for both performance and cost-efficiency.
Product Specifications
Grade Designation Chemical Composition (wt%) Density (g/cm³) Melting Point (°C) Electrical Resistivity (μΩ·m, 20°C) Tensile Strength (Annealed / Hard, MPa) Elongation (Annealed, %) Hardness (Annealed / Hard, HV)
PtIr10 Pt: 90.0% / Ir: 10.0% 21.56 1790 0.25 400 – 550 / 700 – 900 ≥ 15 120 / 220
PtIr20 Pt: 80.0% / Ir: 20.0% 21.72 1850 0.32 600 – 780 / 950 – 1200 ≥ 10 200 / 310
PtIr25 Pt: 75.0% / Ir: 25.0% 21.80 1890 0.36 720 – 920 / 1100 – 1350 ≥ 8 240 / 360
PtIr30 Pt: 70.0% / Ir: 30.0% 21.88 1925 0.38 850 – 1050 / 1250 – 1500 ≥ 5 280 / 400

Manufacturing Range & Dimensional Tolerances

Diameter Range (mm) Tolerance (mm) Surface Condition Temper / Delivery State Packaging Type
0.020 – 0.050 ± 0.001 Ultra-Smooth / Mirror Bright Annealed (Soft) / Hard As-Drawn Precision Spools (Clean Sealed)
0.051 – 0.200 ± 0.002 Bright Annealed / Clean Annealed (M) / Half-Hard (Y2) / Hard (Y) Plastic Spools (DIN100)
0.201 – 1.000 ± 0.003 Clean Drawn / Polished Fully Annealed / Cold Worked DIN125 / DIN160 Spools
1.001 – 3.000 ± 0.005 Pickled / Polished / Straightened Annealed / Hard Straight Rods / Heavy Coils

Key Technical Advantages for Industrial Applications

  • Extreme Acidic & Anodic Corrosion Resistance: The addition of iridium significantly stabilizes the platinum lattice against active dissolution and oxide shedding during Oxygen Evolution Reactions (OER). In high-current-density acidic electrolysis (pH < 2), Pt-Ir alloys exhibit a substantially lower dissolution rate than pure platinum electrodes.
  • High Mechanical Rigidity & Anti-Sagging Stability: Pure platinum wire exhibits grain growth and creep deformation under continuous electrochemical and thermal cycling. Pt-Ir wire increases yield strength up to 300% over pure Pt, maintaining structural tension and precise electrode gap spacing in pressurized stacks.
  • Stable Low Contact Resistance & High Catalytic Efficiency: Maintains low surface polarization resistance and consistent electrical conductivity across extended operating campaigns, minimizing cell overpotential and overall power consumption per kilogram of hydrogen produced.
  • Microstructural Homogeneity & Zero Surface Inclusions: Vacuum induction melting (VIM) and multi-pass precision diamond die drawing ensure uniform iridium solid solution distribution, free of segregation, cracks, or pinholes, preventing localized galvanic pitting.
Iridium-Platinum Wire Details Iridium-Platinum Wire

Material Selection Guide: Choosing the Right Pt-Ir Alloy Ratio

Grade Recommended Working Environment Primary Failure Mode Addressed Key Selection Trade-Off
PtIr10 Mildly acidic electrolysis, precision medical leads, analytical sensors Mechanical fatigue in dynamic bending Highest ductility and ease of fine wire weaving; moderate hardness.
PtIr20 High-pressure PEM electrolyzers, heavy-duty spark ignition, industrial sensors Anode passivation and erosion at elevated current Balanced catalytic activity and high mechanical stiffness.
PtIr25 / PtIr30 Severe continuous OER catalytic anodes, ultra-high temperature spark tips Severe anodic dissolution & high-temperature electrical arc wear Maximum hardness and chemical inertness; lower elongation for extreme wear resistance.

Target Industrial Applications & Operating Environments

  • PEM Electrolyzer Anode Electrodes: Used as wire mesh, woven grids, or substrate conductor wires in Proton Exchange Membrane (PEM) water electrolysis stacks, enduring concentrated acidic electrolytes and high oxygen partial pressure.
  • High-Reliability Ignition & Spark Electrodes: Serves as firing tips in aerospace igniters and industrial gas turbine spark plugs, resisting arc erosion, spark ablation, and high-temperature oxidation up to 1200°C.
  • Medical & Biomedical Device Leads: Applied in implantable stimulation leads, catheter ring electrodes, and neuromodulation components requiring non-magnetic properties, biocompatibility, and high radiopacity.
  • Precision Sensors & Analytical Probes: Used in dissolved oxygen meters, pH reference electrodes, and high-temperature resistance thermometry probes operating in corrosive chemical streams.
  • Electrochemical Synthesis & Water Treatment: Serves as dimensionally stable auxiliary anodes for high-purity electroplating, chemical oxidation, and high-efficiency chlorine/ozone generation.
Iridium-Platinum Wire Application Field Iridium-Platinum Wire Testing Equipment
Why Choose DLX?
  • Composition Verification: Every batch is analyzed using ICP-OES and Spark Optical Emission Spectrometry to guarantee exact Ir/Pt weight ratios and verify trace metallic impurities are below critical thresholds.
  • High-Precision Dimensional Control: In-line laser micrometer monitoring ensures continuous roundness and diameter consistency with tolerances down to ±0.001 mm.
  • Surface Quality & Integrity Inspection: 100% Eddy Current and optical microscope checks prevent surface slivers, scratches, or micro-cracks that could cause premature failure in electrochemical duty.
  • Mechanical & Electrical Testing: Calibrated testing for tensile strength, elongation, and electrical resistivity is conducted on each spool, with complete Inspection Certificates supplied with every shipment.
  • Custom Spooling & Packaging: Wire is wound tension-controlled onto precision spools inside clean environments to eliminate cross-contamination and ensure jam-free automated dereeling.

High-Purity Platinum Iridium Wire PtIr10 PtIr20 PtIr30 0.05-3mm for PEM Electrolysis

Frequently Asked Questions

Q1: Why is Pt-Ir wire preferred over pure platinum for PEM water electrolyzer anode electrodes?

A: Pure platinum softens and undergoes structural dissolution under strong acidic and high-potential OER conditions. Incorporating 10% to 30% iridium increases hardness, elevates recrystallization temperature, and significantly suppresses anodic weight loss, delivering extended operating life and stable overpotential.

Q2: What is the standard MOQ and sample policy for trial orders?

A: Our standard production MOQ is 5 kg. For R&D validation and project testing, prototype sample spools (from 0.5 kg) can be provided upon technical specification confirmation.

Q3: What wire diameters and forms can DLX supply?

A: We supply fine wires from 0.02 mm up to 3.0 mm in diameter. Supply formats include continuous length on precision plastic spools (DIN100 / DIN125 / DIN160), straightened cut pins, and continuous coils.

Q4: How does iridium content (PtIr10 vs PtIr20 vs PtIr30) affect wire workability?

A: Increasing iridium content enhances tensile strength, hardness, and corrosion resistance, while slightly reducing ductility. PtIr10 offers excellent flexibility for fine weaving; PtIr20 and PtIr30 offer superior wear and spark erosion resistance for rigid electrode structures.

Q5: What technical documentation is provided with each shipment?

A: Each shipment includes a comprehensive Factory Inspection Certificate detailing batch chemical composition (ICP-OES test values), mechanical properties (tensile strength and elongation), exact diameter tolerances, and resistivity verification.

High-Purity Platinum Iridium Wire PtIr10 PtIr20 PtIr30 0.05-3mm for PEM Electrolysis