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Precision Alloy
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Premium Soft Magnetic Alloy 1J30 Wire For Precision Magnetic Circuit Components

Premium Soft Magnetic Alloy 1J30 Wire For Precision Magnetic Circuit Components

Brand Name: DLX
Model Number: 1J30
MOQ: 5kg
Payment Terms: L/C,D/A,D/P,T/T,VTB
Supply Ability: 1200 tons per month
Detail Information
Place of Origin:
China Jiangsu
Certification:
CE,ROHS
Packaging Details:
Spool package with Carton box, Coil package with polybag, Wooden case package
Supply Ability:
1200 tons per month
Product Description

Engineered for critical temperature-dependent magnetic circuits, our 1J30 Soft Magnetic Alloy Wire offers reliable, linear thermomagnetic compensation across designated operating ranges. Manufactured under proprietary vacuum induction melting and ultra-precision cold-drawing processes, DLX delivers consistent Curie point stability and exceptional electromagnetic permeability for mission-critical sensor and instrumentation applications.

1J30 alloy wire details
Product Introduction

1J30 is a specialized nickel-iron based thermomagnetic compensation alloy characterized by a pronounced, controlled change in magnetic induction within standard working temperature windows. By shunting excess magnetic flux as ambient temperature shifts, 1J30 wire actively counteracts thermal drift in permanent magnet systems, voltage regulators, electric meters, and precision aerospace sensors.

  • Controlled Curie Temperature: Strict metallurgical control ensures accurate magnetic transition points tailored to your specific circuit requirements.
  • High Electromagnetic Uniformity: State-of-the-art continuous hydrogen-atmosphere annealing yields superior batch-to-batch consistency and low core loss.
  • Ultra-Fine Dimensional Tolerance: Advanced multi-die diamond drawing achieves microscopic diameter precision down to ultra-fine wire gauges.
  • Custom Mechanical Properties: Available in fully annealed soft condition (M state) or customized spring-temper/semi-hard conditions for specialized coiling and assembly.
1J30 alloy wire process
Technical Specifications
1. Chemical Composition Baseline (Typical Nominal %)
Element Content (%)
Nickel (Ni) 29.5 – 31.5
Iron (Fe) Balance
Manganese (Mn) ≤ 0.60
Silicon (Si) ≤ 0.30
Carbon (C) ≤ 0.03
Phosphorus (P) ≤ 0.020
Sulfur (S) ≤ 0.015
2. Physical & Magnetic Performance Parameters
Parameter Technical Value / Characteristic
Alloy Type Nickel-Iron Thermomagnetic Compensation Soft Magnetic Alloy
Density 8.05 g/cm³
Electrical Resistivity ~0.75 μΩ·m
Curie Temperature Point (Tc) Precisely controlled within 30°C to 80°C (Customizable by composition)
Thermomagnetic Temperature Range -20°C to +60°C (Linear shunt window)
Delivery State Bright Annealed (Soft) / Cold Drawn (Hard/Semi-Hard)
Wire Diameter Range 0.05 mm – 5.0 mm (Custom spooling and straight lengths)
Dimensional Tolerance Ultra-fine precision control up to ±0.002 mm
Key Features: Why 1J30 Soft Magnetic Alloy Excels in Magnetic Circuits
  1. Linear Magnetic Permeability Response: Predictable drop in magnetic permeability across temperature increases allows exact system calibration.
  2. Superior Chemical Purity: Vacuum induction melting (VIM) and electroslag refining minimize non-metallic inclusions, preventing localized flux saturation.
  3. Pliable & Ductile Formability: Annealed wire exhibits excellent elongation and tensile properties, suitable for high-density coiling without surface cracking.
  4. Stable Long-Term Performance: Resistant to structural aging and permanent magnetic degradation over millions of thermal cycles.
1J30 alloy wire comparison
Critical Industrial Applications for 1J30 Precision Temperature Compensation Wire
  • Precision Electricity Meters & Watt-Hour Meters: Acts as a flux compensator to counteract thermal variations in voltage and current coils.
  • Automotive & Aviation Tachometers: Stabilizes permanent magnet torque output across extreme climatic fluctuations.
  • Current Transducers & Sensor Instruments: Corrects thermal gain drift in closed-loop and open-loop magnetic sensors.
  • Voltage Regulators & Relays: Maintains accurate electromagnetic pull-in and drop-out thresholds regardless of ambient heat build-up.
  • Speedometers & Navigation Indicators: Compensates for flux variations in high-accuracy analog and digital measuring devices.
1J30 alloy wire application field
Why Partner with DLX for Custom Precision Soft Magnetic Alloys?
  • Integrated Metallurgical Control: Complete vertical production from vacuum smelting and electroslag remelting to fine wire drawing ensures batch-to-batch traceability.
  • Dynamic Customization & Flexible MOQ: Engineering-focused production accommodates customized chemical balances for target Curie points, with dynamic MOQ scaled to wire gauges and prototyping requirements.
  • Large-Scale Production Reliability: Monthly production capacity of 1,200 metric tons across advanced alloy lines guarantees steady, on-time global supply chains.
  • Stringent Quality Assurance: 100% electromagnetic screening, dimensional laser micrometer inspection, and surface eddy-current testing before global dispatch.
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Frequently Asked Questions
Q1: What is the primary function of 1J30 alloy wire in a magnetic circuit?

A: 1J30 is a specialized thermomagnetic compensation alloy. Its magnetic permeability decreases predictably as temperature rises. When placed as a magnetic shunt across a permanent magnet or air gap, it automatically balances temperature-induced magnetic flux changes, maintaining constant circuit output.

Q2: Can the Curie point of 1J30 wire be customized for specific operating environments?

A: Yes. By tightly fine-tuning the exact nickel content and micro-alloying ratios during our vacuum melting stage, we can tailor the Curie point and optimal compensation temperature range to your exact application window (e.g., -20°C to +40°C or 0°C to +60°C).

Q3: In what conditions and packaging formats is 1J30 wire supplied?

A: We supply 1J30 wire in fully annealed (bright soft) state for easy winding, as well as hard or semi-hard tempers. Packaging includes precision DIN spools, standard plastic spools, continuous coils, and cut-to-length straight pins, all vacuum-sealed to prevent transit oxidation.

Q4: How does DLX ensure magnetic and dimensional consistency across batches?

A: We combine vacuum induction melting, specialized multi-pass diamond drawing, and continuous protective-atmosphere bright annealing. Each batch undergoes chemical spectrum analysis, laser diameter verification, and magnetic permeability testing at various temperature points.

1J30 alloy wire testing equipment
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