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Optimized CuNi1 Alloy for Electrolysis: Reliable Hydrogen Production

Name: Optimized CuNi1 Alloy for Electrolysis: Reliable Hydrogen Production
Brand: Changzhou DLX Alloy Co., Ltd.
SKU: CuNi1 Wire
Price: 149.30 USD
Availability: InStock

Brand Name:	DLX
Model Number:	CuNi1 Wire
MOQ:	10kg
Payment Terms:	L/C,D/A,D/P,T/T,Western Union
Supply Ability:	500 tons per month

Detail Information

Product Description

Detail Information

Place of Origin:

China,Jiangsu

Certification:

Ce,Rohs

Supply Ability:

500 tons per month

Highlight:

CuNi1 alloy resistance wire

electrolysis hydrogen production wire

reliable hydrogen production alloy wire

Product Description

Optimized CuNi1 Alloy for Electrolysis: Reliable Hydrogen Production

At DLX, we are excited to introduce the Optimized CuNi1 Resistance Wire, a copper-nickel alloy specifically engineered for hydrogen production through electrolysis. In the quest for cleaner energy solutions, the role of efficient and durable materials in hydrogen generation systems cannot be overstated. CuNi1 resistance wire is designed to meet the rigorous demands of modern electrolysis processes, ensuring both performance and reliability for the growing hydrogen economy.

Product Overview

As the world shifts towards more sustainable energy sources, hydrogen generation via water electrolysis is emerging as a key method for clean energy production. The process relies on the efficient splitting of water into hydrogen and oxygen using an electric current. This is where the CuNi1 resistance wire comes in. The alloy's unique combination of copper and nickel makes it a prime candidate for electrolysis systems, offering excellent corrosion resistance, high thermal stability, and remarkable mechanical strength.

This wire plays a pivotal role in ensuring the efficiency and longevity of the electrolysis system, which is essential for scaling up hydrogen production. Whether you are working with alkaline electrolysis or PEM (Proton Exchange Membrane) electrolysis, CuNi1 resistance wire delivers reliable performance under the most demanding conditions.

Material Properties

Properties Material	Resistivity 200c μΩ.m	Max working temperature (℃)	Tensile strength (Mpa)	Melting point (℃)	Density (g/cm3)	TCR *10-6/℃ (20-600℃)	EMF vs Cu (μV/℃) (0-100℃)
CuNi1	0.03	200	210	1085	8.9	＜100	-8
CuNi2	0.05	200	220	1090	8.9	＜120	-12
CuNi6	0.1	220	250	1095	8.9	＜60	-18
CuNi8	0.12	250	270	1097	8.9	＜57	-22
CuNi10	0.15	250	290	1100	8.9	＜50	-25
CuNi14	0.2	300	310	1115	8.9	＜30	-28
CuNi19	0.25	300	340	1135	8.9	＜25	-32
CuNi23	0.3	300	350	1150	8.9	＜16	-34
CuNi30	0.35	350	400	1170	8.9	＜10	-37
CuNi34	0.4	350	400	1180	8.9	0	-39
CuNi44	0.5	400	420	1200	8.9	＜-6	-43

Size Range

Wire: 0.08-7.5mm

Ribbon: (0.05-0.35)*(0.5-6.0)mm

Strip: (0.50-2.5)*(5-180)mm

Rod: 8-50mm

Key Features of CuNi1 Resistance Wire

Exceptional Corrosion Resistance

The CuNi1 alloy boasts outstanding resistance to corrosion, especially in highly corrosive environments such as alkaline and acidic electrolytes. This is a crucial factor in ensuring the wire's longevity and reliability in electrolysis systems.

High Thermal Stability

CuNi1 maintains its structural integrity and performance even at high temperatures, making it ideal for electrolysis processes where temperature fluctuations are common. The wire can withstand temperatures up to 300°C, which is essential for efficient long-term hydrogen production.

Superior Mechanical Strength

With a tensile strength of 410 MPa, the CuNi1 resistance wire is engineered to handle mechanical stress and prevent failures, ensuring high reliability in electrolysis systems under both normal and extreme conditions.

Optimal Electrical Conductivity

Copper's excellent conductivity is enhanced by the presence of nickel, allowing CuNi1 to efficiently transfer electricity, which is essential for maximizing hydrogen production while minimizing energy losses.

Low Coefficient of Thermal Expansion

CuNi1's low thermal expansion ensures the wire remains stable under varying temperature conditions, minimizing the risk of damage due to thermal cycling, which is common in electrolysis processes.

Advantages of CuNi1 Resistance Wire for Electrolysis

Durability and Longevity

The corrosion-resistant properties of CuNi1 significantly extend the lifespan of resistance wires used in electrolysis systems. This translates into reduced maintenance and operational downtime, making it a cost-effective solution for large-scale hydrogen production.

Efficient Energy Transfer

With its optimized composition, CuNi1 resistance wire ensures efficient energy transfer during the electrolysis process. This improves overall system efficiency, reducing energy consumption and increasing the rate of hydrogen production.

Adaptability

CuNi1 wire is suitable for both alkaline and PEM electrolysis systems, offering flexibility for different hydrogen production technologies. Whether you are working with industrial-scale electrolysis or small-scale lab setups, CuNi1 provides reliable performance.

Cost-Effective

Despite its superior performance, CuNi1 resistance wire is competitively priced. It offers the ideal balance of performance and cost, making it a great choice for large-scale, cost-sensitive applications.

Industry Overview

The global demand for hydrogen as a clean energy source has surged due to its potential to decarbonize sectors like transportation, industry, and energy storage. Green hydrogen, produced using renewable energy sources and water electrolysis, is seen as a critical part of the transition to a more sustainable energy system.

As hydrogen production through electrolysis becomes more widespread, the demand for durable, high-performance materials like CuNi1 resistance wire will continue to grow. The growth of renewable energy, combined with increasing government support for hydrogen infrastructure, presents a significant opportunity for businesses in the hydrogen value chain.

Applications of CuNi1 Resistance Wire

Hydrogen Production through Electrolysis: The wire serves as a vital component in both alkaline and PEM electrolysis systems, where it provides reliable heating elements for splitting water into hydrogen and oxygen.

Electrochemical Cells: CuNi1 is used in various electrochemical applications where high-temperature and corrosion-resistant materials are necessary to ensure efficient and long-lasting performance.

Heating Elements: The material is ideal for use in heating elements in various industrial applications where thermal stability and high resistance to thermal cycling are required.

Power Generation Systems: CuNi1 is also used in power conversion systems to help convert energy efficiently while maintaining long-term performance in harsh environments.

Why Choose DLX?

Uncompromising Quality

Every batch of CuNi1 resistance wire undergoes thorough testing to ensure it meets industry standards and performs at its best under demanding conditions.

Customized Solutions

We understand that every project is unique. DLX offers customized wire diameters and specifications to meet the specific needs of your electrolysis systems.

Global Delivery

With a global supply chain, we ensure that our customers, no matter where they are located, receive high-quality materials in a timely manner.

Expert Technical Support

Our team of experts provides comprehensive support, assisting you in selecting the right material and ensuring that your systems run efficiently and without issues.

Frequently Asked Questions

What makes CuNi1 resistance wire ideal for electrolysis?

CuNi1 combines the excellent conductivity of copper with the superior corrosion resistance and mechanical strength of nickel, making it perfect for the demanding conditions of electrolysis processes.

Can CuNi1 wire handle both alkaline and PEM electrolysis?

Yes, CuNi1 is suitable for both alkaline and PEM electrolysis systems, ensuring reliable and efficient hydrogen production in a variety of electrolysis technologies.

What is the lifespan of CuNi1 resistance wire?

Thanks to its corrosion resistance and thermal stability, CuNi1 wire can last for many years in electrolysis systems, reducing the need for frequent replacements.

Is CuNi1 wire cost-effective for large-scale hydrogen production?

Yes, CuNi1 provides high performance at a competitive price, making it an excellent choice for cost-sensitive industrial applications like large-scale hydrogen production.

What is the maximum temperature that CuNi1 wire can withstand?

CuNi1 can withstand temperatures up to 300 °C, making it suitable for high-temperature applications in electrolysis systems.

How does CuNi1 wire contribute to hydrogen production efficiency?

CuNi1's excellent electrical conductivity ensures efficient energy transfer, which maximizes the rate of hydrogen production while minimizing energy losses.

What industries can benefit from CuNi1 resistance wire?

CuNi1 is primarily used in hydrogen production, but it is also suitable for other electrochemical applications, heating elements, and power generation systems.

Can CuNi1 wire be customized for specific projects?

Yes, DLX offers custom wire diameters and specifications to meet the exact needs of your electrolysis systems, ensuring optimal performance for your project.

Tags:

Inconel Alloy

Monel Alloy

Hastelloy Alloy

Incoloy Alloy

Pure Nickel Metal

NiCr Alloy

FeCrAl Alloy

CuNi Alloy

Resistance Wire

High Temperature Nickel Alloy

Nickel Welding Wire

Thermal Spray Wire

Precision Alloy

Thermocouple Bare Wire

Thermocouple Extension Wire

Mineral Insulated Cable

Platinum Iridium Alloy

Cobalt Chromium Alloy

Nitinol Alloy

Metal Foam

Metal Alloy

Heating Series

Inconel Alloy

Monel Alloy

Hastelloy Alloy

Incoloy Alloy

Pure Nickel Metal

NiCr Alloy

FeCrAl Alloy

CuNi Alloy

Resistance Wire

High Temperature Nickel Alloy

Nickel Welding Wire

Thermal Spray Wire

Precision Alloy

Thermocouple Bare Wire

Thermocouple Extension Wire

Mineral Insulated Cable

Platinum Iridium Alloy

Cobalt Chromium Alloy

Nitinol Alloy

Metal Foam

Metal Alloy

Heating Series

products details

Optimized CuNi1 Alloy for Electrolysis: Reliable Hydrogen Production

Optimized CuNi1 Alloy for Electrolysis: Reliable Hydrogen Production

CuNi1 alloy resistance wire

electrolysis hydrogen production wire

reliable hydrogen production alloy wire